In modern manufacturing, precision, speed, and flexibility are key to staying competitive. The Cut-to-Length (CTL) Line is a robust solution that transforms heavy coils into accurately sized, flat sheets, providing manufacturers with the reliability and efficiency required for high-volume and high-precision operations. https://sumikura.jp/cut-to-length-lines/ The CTL line is engineered for multi-material capability, handling high-speed steel (HSS), cold rolled steel (CRS), hot rolled steel (HRS), stainless steel, and aluminum. This broad versatility allows manufacturers to process diverse materials without changing equipment, saving both time and cost. From lightweight aluminum panels for consumer goods to thick steel plates for industrial applications, the line maintains precise and consistent results across all materials. Capacity and scale are built into the system. The machine accommodates a maximum coil width of 2,500 mm and sheet lengths up to 12,000 mm, supporting production of both standard and oversized sheets. With a coil weight capacity of 35 tons, it efficiently handles large rolls, reducing interruptions caused by coil changes and ensuring a continuous production flow. This high-capacity design translates to increased throughput and more efficient operations. Flexibility extends to material thickness. The CTL line covers a range of 0.2 mm to 9.0 mm, allowing it to process ultra-thin sheets for electronics or automotive interiors as well as heavy-gauge steel for shipbuilding, construction, and industrial machinery. This adaptability makes it an ideal solution for manufacturers serving multiple markets with varied production requirements. Operational efficiency is enhanced by a variable speed range of 0–80 meters per minute. High-speed operation is ideal for large production runs, maximizing output and meeting tight deadlines. Lower speeds are available for delicate or high-tolerance projects, where precision and edge quality are paramount. This flexibility ensures the line can meet both volume-driven and precision-focused production demands. The CTL line also features dual shear cutting options. The stop shear is designed for short-length sheets and thicker materials, providing clean, burr-free cuts with minimal distortion. The rotary shear enables continuous high-speed cutting, perfect for long sheets or high-volume orders. This dual cutting capability ensures operators can select the optimal method for each production scenario, improving efficiency while maintaining quality. Built for reliability and long-term performance, the line’s heavy-duty frame and precision-engineered components ensure consistent operation even in demanding industrial environments. Automated controls simplify setup and reduce operator workload, while minimal maintenance requirements help keep downtime low. Together, these features result in a system that delivers superior ROI by boosting productivity and reducing operating costs. The CTL line is suitable for a wide range of industries, including automotive, aerospace, shipbuilding, appliance manufacturing, construction, and general fabrication. It allows manufacturers to optimize workflows, reduce material waste, and deliver consistent, high-quality sheets on time. In summary, the Cut-to-Length Line combines flexibility, capacity, and precision in one comprehensive solution. Its ability to handle multiple materials, wide thickness ranges, heavy coils, and variable speeds, along with dual shear options, makes it a reliable and efficient tool for modern sheet metal processing, enhancing both productivity and profitability for manufacturers.

The Blanking Line is an advanced sheet metal processing system designed to deliver precision, efficiency, and reliability in industrial applications. Engineered for Cold Rolled Steel (CRS) and Hot Rolled Steel (HRS), it combines robust press capacity, flexible material handling, and automated stacking to provide high-quality blanks for automotive, appliance, construction, and general sheet metal fabrication industries. https://sumikura.jp/blanking-lines/ Powerful Press Capacity At the core of the system is an 800-ton press with a 5,000 × 2,750mm working area, ensuring the strength and stability required for high-volume production. The press delivers consistent and accurate blanking for both small and large sheets, maintaining dimensional precision with every cycle. Its durable construction guarantees long-term reliability even under continuous industrial operation, making it suitable for demanding manufacturing environments. Versatile Material Handling The blanking line accommodates sheet widths from 300mm to 2,000mm and lengths from 300mm to 6,000mm, allowing for both compact and large-scale blanks. With a thickness range of 0.2mm to 2.5mm, it can handle lightweight components such as automotive panels as well as thicker structural parts for appliances or construction. This wide range of processing capabilities allows manufacturers to consolidate operations, reducing the need for multiple machines and optimizing workflow efficiency. High-Speed Production Designed for efficiency, the line operates at speeds of up to 65 strokes per minute (SPM), delivering rapid throughput without compromising quality. Advanced feed and control systems ensure precise blank positioning, minimizing material waste and maintaining consistent output. This high-speed capability makes it ideal for large-volume production environments where precision and timeliness are critical. Automated Magnetic Stacking The system features an integrated magnetic stacking system that automatically aligns and stacks finished blanks. This reduces manual handling, prevents surface damage, and ensures safe, organized output ready for downstream processes. By improving workflow efficiency and workplace safety, the magnetic stacking system supports continuous, high-quality production with minimal intervention. Key Features Processes CRS and HRS materials 800-ton press with 5,000 × 2,750mm working area Handles widths: 300–2,000mm and lengths: 300–6,000mm Supports thickness: 0.2–2.5mm High-speed operation at 65 SPM Magnetic stacking system for precise and safe handling Industry Applications Automotive manufacturing: body panels, reinforcements, and structural components Appliance production: precision blanks for casings and machinery Construction and infrastructure: steel panels and sheets for durable structures General sheet metal fabrication: versatile applications across multiple sectors Conclusion The Blanking Line delivers a complete solution for high-capacity, high-precision blanking operations. Its 800-ton press, wide material range, 65 SPM speed, and magnetic stacking automation provide manufacturers with superior efficiency, reliability, and product quality. Whether producing small precision parts or large-scale panels, this system ensures consistent, high-quality output, optimized workflow, and long-term operational performance.